Effluent Water Treatment Plant Manufacturers in Bhosari

Effluent Water Treatment Plant Suppliers, Dealers, and Traders in Bhosari

We have expertise in Effluent Water Treatment Plant Manufacturers in Bhosari and Effluent Water Treatment Plant Suppliers in Bhosari. Our ETPs are installed across Oil & Gas, Chemical, Pharmaceutical, and Food & Beverage plants in Pimpri Chinchwad and the broader Pune region. Because our Bhosari facility is strategically located near key industrial corridors, we have delivered over 80 ETP units since 2018—serving local clients and exporting turnkey systems within India. Our local presence ensures quick site surveys, cost-effective logistics, and swift commissioning.

Overview of the Effluent Water Treatment Plant: Specifications, Types, Applications, and How It Works

An Effluent Treatment Plant (ETP) treats industrial wastewater by removing harmful pollutants before reuse or discharge. At M R Fabrication, our ETPs follow Water and Environment Acts and meet CPCB norms for pH, BOD, COD, TSS, and oil content. We offer customizable capacities from 10 KLD to 1,000 KLD. The process includes primary (screening, oil removal), secondary (biological treatment), and tertiary (filtration, disinfection) stages. Plants are made from epoxy-coated mild steel or stainless steel and come with PLC-SCADA control for real-time monitoring. We also provide sludge handling systems. ETP types include physico-chemical, biological, anaerobic, ZLD, and zero-discharge, suitable for industries like pharma, food, textile, oil & gas, and automotive.

What Is an Effluent Water Treatment Plant?

An ETP is a specialized system that removes contaminants to achieve CPCB discharge standards (e.g., BOD <30 mg/L, COD <250 mg/L) under India’s Water and Environment Acts. It ensures treated water can be safely reused or discharged.

Specification of the Effluent Water Treatment Plant

Types of Effluent Water Treatment Plant

• Physico-Chemical ETP: Uses coagulants (e.g., alum or ferric chloride) and flocculants to aggregate and settle suspended particles, removing 60–80% of solids and cutting BOD by 50–70%. Best for wastewater high in dyes, heavy metals, or TSS.
• Biological ETP (Aerobic): An activated sludge process where microbes in an aeration tank (MLSS 1,500–3,000 mg/L) degrade organics, achieving 85–95% BOD removal; a final clarifier separates biomass. Ideal for moderate-load effluents from food, beverage, and pharma.
• Anaerobic ETP: Microbes break down high-strength organics without oxygen, producing biogas (methane) and reducing BOD by 65–75%. Suited for very high-BOD streams (e.g., distillery); typically followed by aerobic or physico-chemical post-treatment.
• Zero Liquid Discharge (ZLD) ETP: Combines evaporators and crystallizers to recover nearly all process water as distilled output; leftover solids become saleable salts or are safely disposed. Mandatory for industries under strict zero-discharge regulations (chemical, pharma, petrochemical).
• Zero Discharge ETP: Integrates physico-chemical, biological, and tertiary stages so treated water can be reused on-site (cooling, washing, boiler feed). Common in automotive and electronics plants, achieving over 85% water reuse and cutting freshwater consumption.

Applications of the Effluent Water Treatment Plant

• Oil & Gas Refineries: API separators and DAF remove oil/grease; TPH <10 mg/L.
• Chemical & Pharma Industries: pH neutralization, chemical precipitation for heavy metals; meets CPCB limits.
• Food & Beverage Plants: Activated sludge degrades high-BOD streams; BOD <30 mg/L, TSS <100 mg/L.
• Textile & Dyeing Units: Coagulation/flocculation removes up to 90% color; COD <250 mg/L.
• Automotive & Metal Plating: Chemical dosing and lamella clarifiers neutralize metals and oils; pH 6–9, TSS <100 mg/L.

How It Works

1. Pre-Treatment: Bar screens (10–20 mm) and oil & grit chambers remove large debris, free oil, and sand.
2. Equalization: Homogenizes flow and pH; mechanical mixers maintain uniformity.
3. Primary (Physico-Chemical): Dosing of coagulants (alum 500–1,000 mg/L) and flocculants (polyelectrolyte 2–5 mg/L) in clarifiers removes 60–80% TSS and 50–70% BOD.
4. Secondary (Biological): Aeration tank (DO >2 mg/L) enables microbes to degrade organics; secondary clarifier separates biomass (up to 95% BOD removal).
5. Tertiary (Optional): Sand filtration (10–20 µm), activated carbon adsorption, UV/chlorination (total coliform <500 cfu/100 mL).
6. Sludge Handling: Thickening (reduces sludge by 50%), dewatering press (produces 35–40% dry cake). Dewatered sludge is reused or sent to TSDF.

Automation via PLC-SCADA tracks pH, ORP, DO, and flow; alarms alert operators to deviations.

Effluent Water Treatment Plant Ordering, Compliance, and Safety Information

When you order an ETP from M R Fabrication, you get a complete solution with expert support.

First, we provide a custom design and quotation within 72 hours after a site visit. We study your effluent details like BOD, COD, TSS, and pH, and share 2D/3D drawings, load data, and bill of materials. Next, our ETP systems follow all legal rules and standards like the Water Act 1974 and Environment Act 1986. Designs meet CPCB norms and ISO 9001:2015, 14001:2015, and 45001:2018 standards. Also, we use only BIS-certified materials, like IS 2062 steel and IS 6911 stainless steel. Welds are done as per ISO 3834-2, so tanks are leak-proof and strong. Then, our trained engineers take care of the installation and setup. This includes mechanical work, piping, wiring, and PLC/SCADA controls. Before handover, we do a full trial run to check key values like DO >2 mg/L and BOD <30 mg/L.

Moreover, we focus on safety. ETPs come with interlocked gates, emergency stops, dosing alarms, and safety sheets for handling chemicals. We train your operators on safety and basic troubleshooting.

Finally, for any queries or support, visit us at:

• Address: Shop No. 20, Sr No 120/1B, Chinchwad, Akurdi, Near Tulja Bhawani Mandir, Shivaji Park, Pimpri Chinchwad, Pune-411019, Maharashtra, India.
• Call: +91 9763885304 / +91 9172535328
• Email: sales@mrfabrication.com

Why Choose Us?

• ISO 9001:2015 quality checks and ISO 3834-2 welding ensure strong, leak-proof tanks
• ISO 14001:2015 environmental management for eco-friendly processes
• ISO 45001:2018 occupational safety to minimize accidents
• CPCB-compliant designs with necessary local approvals to avoid delays
• 24×7 support and preventive maintenance from an expert team
• 88 successful projects reflect our leadership as ETP manufacturers, suppliers, dealers, and traders in Bhosari

Because of these strengths - and our strong track record of 88 completed projects—we are the leading Effluent Water Treatment Plant Manufacturers in Bhosari, Effluent Water Treatment Plant Suppliers in Bhosari, Effluent Water Treatment Plant Traders in Bhosari, and Effluent Water Treatment Plant Dealers in Bhosari.

Get Effluent Water Treatment Plant in India | M R Fabrication

As your partner for industrial ETPs in Bhosari, we offer modular, scalable designs to suit any effluent volume or chemistry. Whether you run a boutique chemical unit or a large pharmaceutical facility, our turnkey approach - from site survey and process flow diagram to installation and after-sales support - ensures a perfect fit. Contact us today for a detailed proposal and cost estimate.